OBJECTIVE: To obtain a position as a Product Engineer
HIGHLIGHTS
• Result oriented Mechanical Engineer ••••• years experience in Project Management, Design & Development, Manufacturing and as a Project Engineer lead & launched three major programs with Chrysler.
• Lead several PSO’S at supplier location in different part of North America.
• Presided programs meeting, design review meetings and quality control meetings with customer regularly.
• Appreciation from company senior management in materials costing, technical and financial budgeting.
• Supervised Tool try-out and Pilot Production of Product samples.
• Liaison regularly between customer, design office and tool shop for past 4 years
• Develop and maintain budget for each project/program assigned.
• Conduct Engineering Feasibility Studies to determine feasibility of implementing labor/material cost saving activities/projects.
• Extensive working knowledge on APQP / PPAP requirements, FMEA, Control Plans, Process Flow Diagram, Gage R&R, Blue Prints, GD &T, SPC , and ISO /QS ••••• , TS••••• standards.
• Work in co-ordination with Quality and Manufacturing engineers to study customer specifications, deviations, engineering changes.
• Exposure and involvement in using Statistical tools, DOE and problem solving tools like 7D Step
• Implemented of new production equipment and operator training to meet standards and final sign-off requirements.
• Hands-on knowledge of professional software like Minitab, MS Project, Visio.
• Willing to learn new skills, team player, confident and self motivated.
EDUCATION
• MS in Mechanical Engineering •••••
• BS in Mechanical Engineering •••••
WORK EXPERIENCE
Project Engineer
July ••••• – To date
Employer: KS CENTOCO Wheel Corporation (TS ••••• / IS0 ••••• Registered Company)
Business: Automotive, A full service Tier1 & Tier2, Steering Wheel & Reaction Injection Molded Parts
Customers: Chrysler, EDSCHA
• Develop and maintain implementation plan (timeline) for each project/program assigned
• Develop engineering concepts for new and revised products
• Support Design Dept. in developing preliminary packaging studies for new and revised products
• All new and revised products to include a detailed stack up for critical and significant product and process design characteristics
• Develop engineering specifications for new and revised products
• Eng. BOM’s created and released for new and revised products
• Ensure all assemblies and components have detail drawings
• Customer specifications established & maintained for new and revised product
• Establish and maintain DVP&R for new and revised products for DV, PV and CC
• Work with the team to design and implement the Poke Yoke.
• Conduct DOE’s to get the optimize results
• Select appropriate material according to safety standard and application requirement.
• Identify the key characteristics of product in order to control the fit and function.
• Conduct and analyze the crash test of steering wheel (according to FMVSS for Die Casted skeleton).
• Develop and maintain DFMEAs for new and revised products
• Support Manufacturing to develop PFMEAs
• Prototype Process Flow released to support manufacturing pilot builds / development of Production Process Flow
• Prototype Work Instructions released to support manufacturing pilot builds / development of Production Work Instructions
• Review proto samples (SLA’s, 3D printing) to see the fit and function before production tooling kick off.
• Support tool design reviews
• Support gauge design reviews
• Review, evaluate and approve GR&R
• Participate in internal pilot builds of new products and manufacturing/assembly processes.
• Lead programs meetings with customer regularly
• Maintain Customer and internal open issues log for projects assigned and track open issues related to project assignments
• Response to customer RFQ’s
• Develop and maintain budget for each project/program assigned
Assistant Project Engineer
Aug ••••• – Jan •••••
Employer: Honeywell (TS ••••• / IS0 ••••• Registered Company)
Business: Aerospace, A full service Tier1 supplier
Customers: Boeing
• Performed FEA modeling and analyze Stress behavior on Printed Circuit Board (PCB) using ANSYS Parametric Design Language.
• Eliminated loosening and melting problem of High Power Electrical Joints in Power Distribution panel of Boeing •••••
• Fixed Cable Assembly problem in Power Distribution Panel of Boeing •••••
Product Development Engineer
July ••••• to July •••••
Employer: AuVitronocs Ltd. (IS0 ••••• Registered Company)
Business: Automotive, A full service Tier1 Injection molding part supplier
Customer: Toyota Motors Company
• Worked with the team for design and development of Corolla interior parts such as Garnishes, Wheel Cap, HVAC parts
• Worked in the design and development of following parts for Corolla and Coure.
Handle Assembly outside •••••Daihatsu
Garnish Fr. Dr. Bracket•••••Daihatsu
Handle Assembly outside•••••Corolla
Handle Assembly inside •••••Corolla
• Conduct Molding trials on injection molding machine (Machine Capacity ••••• tons to ••••• Tons)
• Provide technical support to finance department for conduct costing.
• Worked in design and development of Jigs for different purposes such as Endurance Testing, Shock Bearing.
• KAIZEN (Continuous Improvement) activities, creative suggestion for the reduction of defects and process improvement
• Coordinate with source, engineering and design group to meet the customer‘s intents.
Product Engineer
May ••••• to June •••••
Employer: Polymer & Precision Engineers Ltd. (IS0 ••••• Registered Company)
Business: Automotive, A full service Tier1 Die Casted, Forged and Machining parts supplier
Customers: Suzuki Motors Company, Fiat Tractor, Massey Fergusion Tractor
• Manage projects for implementing production of die cast parts from few grams to ••••• kg
• Involved in the process of recommending and selecting the heat treatment operation .
• Conduct mechanical material testing such as tensile & compression strength , rockwill and brinell harness testing
• Provides a primary interface with suppliers for the fabrication of base materials (forgings, plate, bar, castings).
• Responsible for analyzing new requirements, establishing specifications, verifying the acceptability of material.
• working closely with supplier manufacturing, quality, and technical personnel to resolve material related problems.
• Assists in the selection of materials to meet design criteria including consideration for mechanical properties, product form, fabricability, economics, and delivery requirements.
• Performed planning and scheduling for PPAP and was involved in APQP
• Involved in the preparation of Process flow diagrams, FMEA, Control Plans.
• Conducted quality inspection of incoming parts by using different Inspection Tools
• Extensively involved during the implementation of ISO••••• Quality management standards
• Prepared Standard Operating Procedures, Work instructions
• Participated in continuous improvement of product and processes with emphasis on defect prevention
COMPUTER SKILLS & PROFESSIONAL COURSES
Professional Courses: Project Management Fundamentals, Planning & Scheduling
Certification: Pursuing to PMP
Professional software: Solid Works, Design CAD, AutoCAD, CNC Programming ADV.
Packages: Microsoft Office (MSWord, MS Excel, Power Point), MS Project
Database: Microsoft Access, Oracle
REFERENCE
Available upon request
